Start planning VW bug radiator & condenser mounting #304

With the main steering column and pedal mount bracket complete. I need to start planning for the radiator and condenser. I will need to cut more of the steel out of the front of the VW bug body to get it all to fit. I will need to incorporate more bracing in the front end to be able to remove enough of the steel to allow everything to fit.

Bookmark and Share

Reinstall the VW bug footbox bracket & hang from it #303

With the footbox bracket finished, I can reinstall it and test the function. This bracket has turned out to be very strong and I can hang from it with no deflection. With this major piece complete, I can now move on to the front and start planning for the radiator mounts and other items.

Bookmark and Share

Remove and finish up the VW bug footbox bracket #302

The main footbox bracket is now complete. It contains the clutch pedal, brake pedal and steering column mounts. I will finish it outside of the car.

Bookmark and Share

Remove & clean up VW bug upper pedal mount #301

Finish cleaning up the upper pedal mount bracket. I had to add some steel to stiffin up the assembly. I am ready to reinstall the mount and weld it in.

Bookmark and Share

Create VW bug upper pedal mounts from steel #300

Work continues on the upper pedal mounts. I cut the steel out from the foam templaes and put a bend in them. I then welded a small piece of steel tubing in between. Soon I will weld the upper pedal mount assemble to the sterring-column bracket.

Bookmark and Share

New slide show see the “MR2 VW Bug pics page 6” page

I now have a new slide show on the new “MR2 VW Bug pics page 6” page. MR2 VW bug pics page 6

Bookmark and Share

Finish the VW bug upper pedal mount templates #299

The pedal mounting bracket templates are basically finished. All I need to do is to trace the profile on the 1/8″ steel plate and cut them out. I will then put one bend in each bracket.

Bookmark and Share

Install & brace the VW bug steering column bracket #296

Steering-column bracket construction continues. After creating all of the bends in the bracket I have reinstalled it and it fits good. I am now creating a strengthening member for the backbone which will be the basis for the other mounting brackets in the foot-box.

Bookmark and Share

Create the VW bug steering column bracket #295

I can now create the VW bug’s steering-column bracket from steel. Using my foam template I cut out a piece of 3/16″ plate. There are 2 slight angle bends and 1 90 degree bend. There will be 6 bolts holding everything together.

Bookmark and Share

Finish up the VW bug steering rack bracket template #294

I have now completed the main steering column support bracket template. This template has a fairly complex shape and I will need to take my time when I cut and bend the steel.

Bookmark and Share