Reinstall the VW bug footbox bracket & hang from it #303

With the footbox bracket finished, I can reinstall it and test the function. This bracket has turned out to be very strong and I can hang from it with no deflection. With this major piece complete, I can now move on to the front and start planning for the radiator mounts and other items.

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Remove and finish up the VW bug footbox bracket #302

The main footbox bracket is now complete. It contains the clutch pedal, brake pedal and steering column mounts. I will finish it outside of the car.

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Remove & clean up VW bug upper pedal mount #301

Finish cleaning up the upper pedal mount bracket. I had to add some steel to stiffin up the assembly. I am ready to reinstall the mount and weld it in.

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Create VW bug upper pedal mounts from steel #300

Work continues on the upper pedal mounts. I cut the steel out from the foam templaes and put a bend in them. I then welded a small piece of steel tubing in between. Soon I will weld the upper pedal mount assemble to the sterring-column bracket.

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New slide show see the “MR2 VW Bug pics page 6” page

I now have a new slide show on the new “MR2 VW Bug pics page 6” page. MR2 VW bug pics page 6

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Finish the VW bug upper pedal mount templates #299

The pedal mounting bracket templates are basically finished. All I need to do is to trace the profile on the 1/8″ steel plate and cut them out. I will then put one bend in each bracket.

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Install & brace the VW bug steering column bracket #296

Steering-column bracket construction continues. After creating all of the bends in the bracket I have reinstalled it and it fits good. I am now creating a strengthening member for the backbone which will be the basis for the other mounting brackets in the foot-box.

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Create the VW bug steering column bracket #295

I can now create the VW bug’s steering-column bracket from steel. Using my foam template I cut out a piece of 3/16″ plate. There are 2 slight angle bends and 1 90 degree bend. There will be 6 bolts holding everything together.

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Finish up the VW bug steering rack bracket template #294

I have now completed the main steering column support bracket template. This template has a fairly complex shape and I will need to take my time when I cut and bend the steel.

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Install VW bug fire-wall & work on steering bracket #293

Now with everything located on the steel fire-wall, I can reinstall it. I am now working on the steering column mount. This mount will support the steering column and both of the main pedal mounts. First I must create the main mounting template before I can cut and fit the steel.

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