The foam board template is in place under the VW bug front strut link, I need to make sure that all the MR2 hardware will clear and I don’t have any major surprises later. The location I have here seems good so I will create another foam board template to get the exact size and shape of the lower frame support.
Tag Archives: custom frame
Plan lower support for the VW front strut cross-member #185
After cutting and tack welding my VW bug front strut link, I determied where the MR2 strut bolt holes will be and drilled them out. I went ahead and tacked the strut compression tops to the crosslink to try and figure out the exact location of the link. I will be using the foam board template to get the shape and size of the frame connector tubing.
Determine front strut mount angle and cut out pipe #184
Front & rear struts compressed & frame up off platform #183
I now have the MR2 front struts under compression as well as the rear. I cut and fit another piece of the uni-strut to span the distance between the front strut tops and then used all thread rods to compress the assembly. The VW bug’s entire frame is now up off the platform and is being supported only by the struts.
More on the VW bug’s front strut compression mounts #182
I now have the VW bug’s rear end struts compressed and the entire rear engine cage off the platform. I have both the mounts for the front strut compression constructed and in place. I need to go ahead and use another uni-strut member to compress the front end struts to determine the height of the front strut mounts. Again, I will be constructing the real front strut mounts with the spherical bearings.