Front & rear struts compressed & frame up off platform #183

I now have the MR2 front struts under compression as well as the rear. I cut and fit another piece of the uni-strut to span the distance between the front strut tops and then used all thread rods to compress the assembly. The VW bug’s entire frame is now up off the platform and is being supported only by the struts.

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More on the VW bug’s front strut compression mounts #182

I now have the VW bug’s rear end struts compressed and the entire rear engine cage off the platform. I have both the mounts for the front strut compression constructed and in place. I need to go ahead and use another uni-strut member to compress the front end struts to determine the height of the front strut mounts. Again, I will be constructing the real front strut mounts with the spherical bearings.

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Catching up with some new slide shows. See the “MR2 VW Bug Pics Page 4” page.

I am finally getting around to posting some more pictures. These pics are of the front strut cut outs and the rear strut link creation.

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VW bug front strut mounts for compression #181

With the MR2 rear struts compressed and the VW frame up off the platform, I need to refocus on the front end. I am building these front strut mounts mainly for comperession and link angle. I will redesign these mounts later on with the use of spherical bearings.

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New Pics….New Pics. See “MR2 VW Bug Pics Page 4” page.

These new slide shows show the refitment of the VW bug body and the rear MR2 struts going in.

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VW bug rear strut top cross-member in place #180

The rear VW bug strut link has been tacked together and is in place on top of the rear struts. I have also compressed the whole rear end with the turn buckles and chain. The entire engine and frame is now up off the platform and being supported only by the rear struts.

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Start to create the VW bug’s rear strut top cross-member #179

With the VW bug rear strut link mount angle established, I will start to construct the link out of 2″x 2″ steel tubing. I will need to cut out small portions of the link tube to get the mount angle and will then weld on the MR2 strut mounts I have already created.

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Determine the mount angle of the rear cross-member #178

I have now positioned both VW bug strut mounts on the struts and compressed the assembly with the uni-strut. I am using 2 – 800lb. capacity turn buckles, some chain and a big “S” hook to compress the entire rear end. The engine cradle is now up off the platform and is supported only by the rear strut springs. I can’t use the uni-strut for the frame member so I need to cut a pipe to fit. After I determine the mount angle I can cut this piece.

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Both rear VW bug strut mounts complete #177

All of the components have now been constructed for both rear strut top mounts. Both strut mounts have been tacked together and are ready for fitting. Next up, strut compression.

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Cut out the VW bug’s rear strut mount rubber washer #176

Continuing with the second rear strut mount. I have cut a rubber washer for the cushioning of the strut top vs. the metal strut mount. This washer is made from 70A butal rubber which is very stiff as well as chemical resistant.

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