The rear VW bug strut link has been tacked together and is in place on top of the rear struts. I have also compressed the whole rear end with the turn buckles and chain. The entire engine and frame is now up off the platform and being supported only by the rear struts.
Tag Archives: VW beetle
Start to create the VW bug’s rear strut top cross-member #179
Determine the mount angle of the rear cross-member #178
I have now positioned both VW bug strut mounts on the struts and compressed the assembly with the uni-strut. I am using 2 – 800lb. capacity turn buckles, some chain and a big “S” hook to compress the entire rear end. The engine cradle is now up off the platform and is supported only by the rear strut springs. I can’t use the uni-strut for the frame member so I need to cut a pipe to fit. After I determine the mount angle I can cut this piece.
Both rear VW bug strut mounts complete #177
Cut out the VW bug’s rear strut mount rubber washer #176
Plasma cut rear VW bug strut mount piece #175
Create 1 complete vw bug rear strut mount #174
All 4 VW bug strut springs have been clearanced #173
Plasma cut the front spring hole clearance in bug body #172
After determining the exact position of the front strut tops, I need to clearance them for the springs. I used the same small round foam template I used for the rear springs to draw out where the holes should be and then cut them out with the plasma cutter. I will probably need to cut them a bit more to get a good fit.
Center and locate the VW bug’s front strut holes #171
I am trying to determine exactly where the top of the MR2 struts will be in the VW bug body. I need to cut out the holes big enough for the springs. I really could not do this until I had a hole big enough for the struts themselves and the struts installed on the steering knuckles. Again the plumb bob will help.