Fine tune VW Bug metal removal for 3SGTE clearance #92

After removing the bulk of the VW body sheetmetal, I need to fine tune the sheetmetal to perform the trial fit of the VW body over the MR2 3SGTE motor and framework.

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Bulk VW Bug metal removal for 3SGTE clearance #91

Before I can trial fit the VW bug body over the frame and the 3SGTE motor, I have to remove the bulk of the rear metal from the inside of the bug body. I set my camera up so you could see the plasma cutting but I kind of get in the way a bit.

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Reinstall basket over the VW Bug’s 3SGTE Motor #90

Now that the 3SGTE motor and VW Bug frame are “as one”, I need to insure that the bug body will indeed fit over the entire assembly. I am reinstalling the locating basket over the engine build area as a guide for cutting out the interior or the bug body steel.

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VW Bug MR2 motor mounts complete ready for body fit #89

Now that both the Toyota 3SGTE side motor mounts have been completed, I have rebolted and realigned the whole rear engine cage. I can now start measuring for the VW bug body cut outs.

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VW Bug Toyota MR2 Finish welding 3SGTE frame plates #88

Once the Toyota MR2 3SGTE motor mounts were tacked in place, I removed both VW bug frame plates to finish all the welding. I welded both motor mounts and all of the plate contact points. I also through bolted both motor mounts for safety.

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