Finish tacking in VW front end frame components #132

The vw bug’s front frame members have now been tacked into place. From here I will be building the lower framing to support all of the MR2 gear.

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Align VW front frame member for welding #131

After putting all of the VW bug front end suspension pieces together, I need to move the MR2 front torsion bar mounts down about 1/2″. I notched the frame and angled it down a bit to match the new location of the nose member. I am now ready to weld it all togther.

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1st complete VW front end suspension mockup #130

All of the VW front suspension pieces have been finished and the front of the main frame rails have been cut to length. I will soon weld everything together.

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Initial fitting of all of the VW suspension mounts #129

Both VW bug main frame rails have been reattached and are in place for the final time. I have also reinstalled the MR2 lower control arm mounts. All I have to do now is to cut a bit more off of the front of the main frame rails to line up the front frame member. Once everything is correct I will weld it all together.

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Clean up VW control arm mounts & perp frame #128

The lower MR2 control arm mounts have been cleaned up and are ready to be put back on. I also have to reattach the VW bug’s main rails to the rear engine frame plates to get the correct length measurements to attache the front nose piece. I had to go ahead and paint the back up plates for the main frame members, because this is the final assembly of the main frame.

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Reinstall the VW front control arm mounts with bolts #127

With the VW bug lower control arm tabs drilled out, I can now refit them to check to see of everything lines up OK. I will be able to move the tabs front and back along the main frame members to adjust the mount locations of the MR2’s front suspension. I now need to clean the mount tabs up a bit and make them look better.

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Drill out the VW front control arm bolt holes #126

The MR2 lower control arms must be the correct distance from the ground to maintain the VW bug body at the right ride height. After locating the hole locations in the lower control arm mount tabs, I need to drill them out for the size of the bolt and bushing hole. I did not drill through these tabs as clamped together in the video. I used the old bushings to get the spacing right before carefully drilling them out.

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Finding the VW control arm bolt hole locations #125

I need to locate the bolt holes in the Vw bug lower control arm tabs. After getting all of the MR2 front suspension lined up again, I am using masking tape to try and locate the lower control mount holes. I do this a couple of times to get good markings. Anyway it did work.

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Initial fit of VW Bug new front control arm mounts #124

With the Vw bug lower control arm mount tabs bent to the correct angles, I can position them on the main frame rails. I have temporally clamped the MR2 lower control arm bushings between the mount tabs to insure that everything is going to line up OK. Using this idea for mounting gives me adjustablity front to back before each mount can be welded on.

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New pics on the “MR2 VW Bug Pics Page 3” page

I now have the pictures of the creation of the VW bug’s front frame member. This is the member that contains the MR2’s front suspension strut bar mounts.

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