Transfer rear strut template marking to VW bug body #168

I know this is a crappy video. But…After cutting out the posterboard template from the VW bug’s drivers side strut hole, I am transferring it to the passenger side. I will next cut this out and fit both strut springs.

Bookmark and Share

Get the driver side strut to fit through the VW bug’s body #167

I slowly cut the VW bug sheetmetal out around the MR2’s drivers side rear strut spring. It appears that everything will fit OK. I will use this hole to trace out a template to create the hole for the passenger side strut as well.

Bookmark and Share

Planning rear strut clearance in the VW bug body #166

I now have the VW bug’s body all the way down against the platfrom once more. I need to clearance the rear inside fender wells to make way for the MR2 struts. I am using the foam board again for the template. This is a tight fit and has been a concern from day one.

Bookmark and Share

Trial fit of the VW bug body #165

I can now lower the VW bug body back down onto the frame. I am aligning it with the short pieces of all-thread as before but it looks like I will have to remove a very small amount of steel from the front. Close, very close.

Bookmark and Share

Two new slide shows on the “MR2 VW Bug Pics Page 4” page.

These two new slide shows show the construction of the MR2 3SGTE front and read engine cage bracing. This is the last of the lower frame members for now.

Bookmark and Share

VW bug body ready for refit #164

I took a bit more of the VW bug sheetmetal out of the lower rear rails, the rear inner fender wells and the front fire-wall. I will now test fit it again and see if there is anything else in the way.

Bookmark and Share

Remove additional sheetmetal from the VW bug’s Body #163

With the addition of all the new framing materials, I need to remove a bit more of the VW bug sheetmetal. I have created a body mount point with the sheetmetal from the the rear fender wells. A little more and I will be ready to set the body back on.

Bookmark and Share

VW bug Frame recap – So far #162

Hurray, the VW bug’s lower frame is complete as far as I can get it for now. I will still need to remove the frame and flip it around a bit to get to all the welds. Next up, compression of the struts to determine ride height and strut top location. So far so good.

Bookmark and Share

Finish welding on the VW bug’s front fire-wall plate #161

The VW bug’s front engine fire-wall plate is finally in place. I had to adjust it a little with the hammer to get it to fit perfectly. Once it was tight I welded it on as much as possible. Again I will have to remove the frame from the MR2 3SGTE engine to finish all the welding. This plate should add quite a bit of rigidity to the entire structure.

Bookmark and Share

Preppin to fit the VW bug’s front fire-wall plate #160

The VW bug fire-wall plate is now ready to be installed. I have to finish welding and grinding the joints flat behind the plate so that it will fit flush with the fire-wall framing. Once I get it to fit I will weld it in.

Bookmark and Share