Create VW driver side rear 3SGTE motor mount template #75

With the VW rear frame plates in place, I can now create the 3SGTE motor mounts. I have created the foam template for the driver side motor mount and will transfer this profile to the steel pipe I plan to use.

Bookmark and Share

Fine tune VW Bug frame align plan 3SGTE motor mounts #74

With the Toyota MR2 rear cross-member bolted to the VW Bug frame, I need to do some fine tuning on the entire rear end engine cradle. I will construct the 3SGTE motor mounts once everything is perfectly aligned.

Bookmark and Share

Bolt on VW frame plates to MR2 rear cross-member and align #73

Both of the VW fame plate saddle mounts have been finished. I have now bolted the frame plates to the MR2’s rear cross-member. Everything seems to fit nicely. I ca now develop the 3SGTE motor mounts.

Bookmark and Share

Finish drilling out the VW pass side rear cross-member frame holes #72

I have now finished drilling out both the driver and passenger side VW Bug plate frame holes. These four holes will be used to mount the plate frames to the Toyota MR2 crossmember. I still need to remove the steel above each bolt hole (where the nuts sit) in order to refit the frame plates. There are pictures of the steel removal on the pictures page at the top.

Bookmark and Share

Mark pass side VW frame for MR2 cross-member bolt holes #71

I am repeating the saddle block process on the VW Bug passenger plate frame unit. I must bolt these members to the Toyota MR2 cross-member.

Bookmark and Share

More Pics – More Pics – Check out the MR2 VW Bug Turbo Photos page/link above.

Here are some long overdue pictures. Please see the MR2 VW Bug Turbo Photos page/link above.

Bookmark and Share

Finish drilling out MR2 driver side rear cross-member hole #70

As you can see from this video, I used the pilot hole drilled in my drill press to guile me vertically through the mounting block as well as partially through the plate frame. This mount point will connect the VW Bug’s framing to the MR2’s rear cross-member.

Bookmark and Share

Use drill press to cut rear VW cross-member pilot hole #69

Once I had determined where the VW Bug cross-member holes should be, I removed the saddle blocks and drilled straight holes with the drill press. These holes will be my pilot holes for the bigger drill bit.

Bookmark and Share

Center up the MR2 cross-member bolt holes in the VW frame plate #68

I need to drill out the MR2 cross-member bolt holes in the VW plate frame. I need to be very careful to align the holes perfectly so the bolts will be vertical through, not only the steel blocks but the frame unit as well.

Bookmark and Share

VW Bug Frame plate hole locals for 3SGTE cross-member bolts #67

Now that I marked the MR2 3SGTE cross-member holes, I can set it up to drill out the VW Bug frame members. As you can see the paint idea worked pretty well.

Bookmark and Share