While I am waiting on the throttle cable to be made, I can start installing the classic auto air unit. The toyota air conditioning unit is way too big to fit in the VW foot-box. The plumbing and everything else still needs to be figured out.
I am still plumbing up the engine. I must have a throtle cable manufactured soon, so I am using some semi-rigis tubing to mock up the length of the cable sheath. Once I have the sheath length then I can determine the cable length. I will create a diagram to send to the cable manufacurer for them to build the custom cable.
I now have 4 new slide shows on the new “MR2 VW Bug pics page 8” page. MR2 VW bug pics page 8
They loaded kinda funny but if you click on them they come up. Still trying to fix this.
Engine pumbing continues. The turbo oil lines are complete although I will put an oil pump on the return later. There is still alot of plumbing left to do and wiring as well. All I can do is keep moving on and I hope some day I will get the engine running.
Plumbing, plumbing, plumbing. There is more plumbing on this engine than in a house. The main hard-line tubing assembly has been modified to remove all of the nipples for the water cooled turbo as well as the water cooled throttle body. This plumbing will take awhile but its gotta be done.
I now have the turbo installed and connected to the intake plenum. I need oil to my turbo so I have a 4an inlet from the block and a 10an hose for the return to the oil pan. I will have to install an oil pump later for the force return to the oil pan. So far so good everything seems to be lining up nicely.
Now that I have all of my turbo parts painted and the gaskets in, I can go ahead and assemble everything. I started with putting some high temp heat barrier between the turbo bracket and the frame. I also put in the gaskets and bolted it all together. Next up the turbo…
One step closer to finishing up the turbo exhaust plumbing. I have had the header and downpipe completely sealed up by a local shop using TIG welds. As I put everything together I am porting out the inside of all the components. All I need is gaskets and and a few bolts to complete the custom exhaust.
The custom fab-up of the stainless exhaust system is now complete. I have finished tacking everything into place and now I need to get it TIG welded to seal it up. Again you can see the custom intake.
I have now completed the exhaust run from the head to the T3 flange input to the turbo. I have one piece left to install, a 6″ flex coupling to increase the flexability of the exhaust because the turbo is solid mounted to the frame. Once this piece is delivered I will complete the exhaust. You can also see the custom intake mounted to the head.