With the VW bug's floor plate tacked in place, I need to start installing the fuel cell. I know that it must sit as far back as possible to accommodate the seats. I will build a box around this tank later, for now I will tack in the front lower support.
With everything lined up, the VW bug body and the custom frame with the bottom floor plate sand-witched in between, I can tack weld the plate to the frame. As I tack the plate to the frame I need to insure that the frame members and the plate are in contact with each other. I [...]
With the body and frame as one, I can begin to try and fit everything into the VW bug's interior. I am temporarily positioning the seats and the steering wheel just to determine where everything is going to be. I will have to replace the lock-set because the steering column came without keys. All and [...]
With all the VW bug sheet-metal trimming done, I can now fit the body back over the frame. Everything seems to fit fine so now I can continue with the trial fitting of the seats and steering wheel. Let the fun begin.
I am now at the stage where I need to fit the VW bug body back over the custom frame. I will need to cut the body sheetmetal out in a few places to get it all to fit. The clearance for the front interior nose of the body needs to be 28", so I [...]
With the VW bug's floor plate cut and drilled to match the plywood platform, I can now position it under the frame and on top of the platform. I will carefully line it up and then drop the body back on top of the frame and the plate. Once everything is where it is suppose [...]
Finish cutting out the floor plate and drilling out the mount holes in the VW bug's bottom floor board. After cutting out the plate using the plywood platform as a template I again used the template to locate and drill out the mount holes.
I am cutting the VW bug's bottom plate to match the wooden platform. I have drawn the outline of the platform on the steel and will use the platform as a cuting guide. I moved the platform away from the line about 1/4" so that the plasma cutting tip would line up with the markings. [...]
Again this video shows the positioning of the VW bug front sway bar. This is giving me a good idea as to where the sway bar will cross the bottom of the frame so I can position the mounts. I rework the sway bar a little later on in the build. As for now it [...]
I have a few more things to do before I can finish the frame. One of the things is positioning the anti-sway bar. The drop links that were sent with the struts are too long and I cut them down to size later. In this vid I am attempting to get the sway bar mount [...]

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