Plasma cut the front spring hole clearance in bug body #172

Posted on September 19th, 2009 by Tim in VW Beetle Turbo Build
After determining the exact position of the front strut tops, I need to clearance them for the springs. I used the same small round foam template I used for the rear springs to draw out where the holes should be and then cut them out with the plasma cutter. I will probably need to cut [...]

Center and locate the VW bug's front strut holes #171

Posted on September 18th, 2009 by Tim in VW Beetle Turbo Build
I am trying to determine exactly where the top of the MR2 struts will be in the VW bug body. I need to cut out the holes big enough for the springs. I really could not do this until I had a hole big enough for the struts themselves and the struts installed on the [...]

Locate and cut out front strut holes in the VW bug body #170

Posted on September 17th, 2009 by Tim in VW Beetle Turbo Build
I decided that I should first make sure that all the MR2 struts fit in their locations before any strut compression takes place. I am lining up and starting to cut out the VW bug's front strut holes. I got their positions by using a plumb bob.

Both VW rear struts now ready for compression #169

Posted on September 15th, 2009 by Tim in VW Beetle Turbo Build
With both of the VW bug strut holes cut out, I will need to compress them to determine spring compression vs. ride height. I will start this process with a stout piece of uni-strut and a couple of strong turn buckles.

Transfer rear strut template marking to VW bug body #168

Posted on September 15th, 2009 by Tim in VW Beetle Turbo Build
I know this is a crappy video. But...After cutting out the posterboard template from the VW bug's drivers side strut hole, I am transferring it to the passenger side. I will next cut this out and fit both strut springs.

Get the driver side strut to fit through the VW bug's body #167

Posted on September 14th, 2009 by Tim in VW Beetle Turbo Build
I slowly cut the VW bug sheetmetal out around the MR2's drivers side rear strut spring. It appears that everything will fit OK. I will use this hole to trace out a template to create the hole for the passenger side strut as well.

Planning rear strut clearance in the VW bug body #166

Posted on September 12th, 2009 by Tim in VW Beetle Turbo Build
I now have the VW bug's body all the way down against the platfrom once more. I need to clearance the rear inside fender wells to make way for the MR2 struts. I am using the foam board again for the template. This is a tight fit and has been a concern from day one.

Trial fit of the VW bug body #165

Posted on September 11th, 2009 by Tim in VW Beetle Turbo Build
I can now lower the VW bug body back down onto the frame. I am aligning it with the short pieces of all-thread as before but it looks like I will have to remove a very small amount of steel from the front. Close, very close.

Two new slide shows on the "MR2 VW Bug Pics Page 4" page.

Posted on September 10th, 2009 by Tim in VW Beetle Turbo Build
These two new slide shows show the construction of the MR2 3SGTE front and read engine cage bracing. This is the last of the lower frame members for now.

VW bug body ready for refit #164

Posted on September 9th, 2009 by Tim in VW Beetle Turbo Build
I took a bit more of the VW bug sheetmetal out of the lower rear rails, the rear inner fender wells and the front fire-wall. I will now test fit it again and see if there is anything else in the way.

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