With the MR2 rear struts compressed and the VW frame up off the platform, I need to refocus on the front end. I am building these front strut mounts mainly for comperession and link angle. I will redesign these mounts later on with the use of spherical bearings.
These new slide shows show the refitment of the VW bug body and the rear MR2 struts going in.
The rear VW bug strut link has been tacked together and is in place on top of the rear struts. I have also compressed the whole rear end with the turn buckles and chain. The entire engine and frame is now up off the platform and being supported only by the rear struts.
With the VW bug rear strut link mount angle established, I will start to construct the link out of 2″x 2″ steel tubing. I will need to cut out small portions of the link tube to get the mount angle and will then weld on the MR2 strut mounts I have already created.
I have now positioned both VW bug strut mounts on the struts and compressed the assembly with the uni-strut. I am using 2 – 800lb. capacity turn buckles, some chain and a big “S” hook to compress the entire rear end. The engine cradle is now up off the platform and is supported only by the rear strut springs. I can’t use the uni-strut for the frame member so I need to cut a pipe to fit. After I determine the mount angle I can cut this piece.
All of the components have now been constructed for both rear strut top mounts. Both strut mounts have been tacked together and are ready for fitting. Next up, strut compression.
Continuing with the second rear strut mount. I have cut a rubber washer for the cushioning of the strut top vs. the metal strut mount. This washer is made from 70A butal rubber which is very stiff as well as chemical resistant.
With one VW bug rear strut mount complete, I must construct the other one. I am using the plasma cutter and a wooden template to cut the top plate out of 3/16″ sheet steel. I will then assemble both rear strut mounts and get ready for spring compression.
In order to get the rear strut link mounting angles correct, I need to create the two rear vw bug strut mounts. I have created one of these mounts and now all I need to do is create another one. I will mount them to the strut tops and then compress the entire assembly to determine the mount angles.
One step closer to strut compression and frame lift. All 4 of the VW bug strut locations have been clearanced to contain the MR2 strut springs. Very close to determining ride height.